In today’s fast-paced mattress manufacturing industry, speed, consistency, and space-saving logistics are crucial for profitability. That’s why more and more factories are turning to the NG-19RS Automatic Mattress Fold and Roll Packing Machine. Designed specifically for high-volume production lines, this machine seamlessly combines folding and rolling with robust compression packing — offering unmatched efficiency and flexibility.
In this article, we explore the top features of the NG-19RS and why it’s a must-have for mattress manufacturers aiming to scale operations in 2025 and beyond.
The NG-19RS is engineered for non-stop operation. With an optimized mechanical system and intelligent PLC control, it can handle up to 150 mattresses per 8-hour shift, depending on size and material. This speed is crucial for factories producing foam, spring, or hybrid mattresses in large quantities.
Benefit: Reduce labor dependency and meet tight shipping schedules with ease.
One of the NG-19RS’s strongest advantages is its multi-mode folding system. Whether you need single, bi-fold, or tri-fold compression, the machine adapts to different mattress types and customer requirements. It supports memory foam, pocket spring, latex, and hybrid mattresses.
Benefit: Serve a wider market with flexible folding configurations.
The NG-19RS doesn’t just fold — it compresses and rolls mattresses into compact cylinders for optimized packaging and logistics. The entire process is automatic, reducing human intervention and eliminating packaging inconsistencies.
Benefit: Maximize container loading — fit more units per shipment and lower shipping costs.
This machine is powered by an intuitive PLC + HMI touchscreen control system, allowing operators to set parameters such as rolling tightness, folding direction, and mattress thickness with ease. Recipe memory enables quick switching between product models.
Benefit: Simplified operation means faster training and fewer errors.
The NG-19RS is built with industrial-grade components, ensuring long-term durability in 24/7 production environments. It includes safety sensors, auto-stop on fault detection, and is easy to maintain with minimal downtime.
Benefit: Reliable performance equals consistent output and reduced maintenance costs.
Despite its powerful functionality, the NG-19RS has a compact and efficient layout. It fits well into existing mattress production lines without requiring major space adjustments.
Benefit: Ideal for both expanding factories and new production facilities.
The NG-19RS integrates perfectly with other NAIGU equipment such as the cutting machine, gluing machine, and automatic bagging systems — enabling a fully automated mattress production and packing line.
Benefit: Save time and cost by automating the entire post-assembly process.
Contact NAIGU for a free consultation or demo.
📧 Email: jenney@gdnaimei.com
