For manufacturers and exporters of sponge mats, packing speed, fold precision, and space efficiency are critical. The NG-22Z Sponge Mat Tri Fold Packing Machine is engineered to meet these demands, offering consistent tri-fold results, optional compression, and smooth integration into production lines.
This article provides a clear technical overview, highlights the key specifications, and explains what smart buyers should check before purchasing.
The NG-22Z is designed to fold sponge or foam mats into a tri-fold format, optionally compress them for transport, and prepare them for wrapping or bagging. It suits both medium- and large-scale operations where output consistency and reduced freight volume are top priorities.
| Feature | Specification | Why It Matters |
|---|---|---|
| Throughput | 20–60 mats/hour (depends on mat size & operation mode) | Matches production goals and reduces bottlenecks. |
| Max Mat Size | 2000 × 1000 mm | Ensures compatibility with your largest mats. |
| Fold Type | Pre-set tri-fold with adjustable positions | Allows flexibility for different thicknesses and densities. |
| Compression | Optional vacuum/roller system; adjustable ratio | Cuts shipping volume and costs. |
| Control System | PLC + touch screen with recipe memory | Enables fast changeovers and easy operation. |
| Drive System | Servo or AC motor (servo for high precision) | Improves fold accuracy and reduces waste. |
| Power Supply | 3-phase, 380–415 V | Verify site compatibility before purchase. |
| Air Requirement | If pneumatic: specify Nm³/min @ 6–8 bar | Ensures smooth operation without pressure drops. |
| Changeover Time | ≤10 minutes for common sizes | Maximizes uptime during product changes. |
| Footprint | Approx. 3–6 m² | Important for space planning and workflow layout. |
| Safety | Emergency stops, guards, CE/UL options | Meets workplace safety and import requirements. |
Note: Always confirm exact specs with the supplier for your configuration.
Throughput determines if the machine can keep pace with your daily targets.
Compression ratio impacts both shipping savings and product rebound quality.
Servo drives provide more consistent folds than standard AC motors.
Quick changeovers help when producing multiple mat sizes in one shift.
Safety compliance avoids customs delays and workplace risks.
Request a video demo using your actual mat size and foam density.
Confirm throughput at your required fold and compression settings.
Check compression rebound time to ensure customer satisfaction.
Verify power and air requirements match your factory’s setup.
Ask for a spare parts list with lead times and pricing.
Ensure safety certificates meet your target market’s regulations.
Discuss training and after-sales support before signing.
Q: Can the NG-22Z pack mats of different sizes?
Yes. The machine allows adjustable fold positions and can handle a range of sponge or foam mat dimensions.
Q: Does it reduce shipping volume?
With the optional compression system, the NG-22Z can significantly reduce packed volume, lowering freight costs.
Q: Is it suitable for export packing lines?
Yes. It’s compatible with downstream wrapping and sealing machines, making it ideal for export-oriented production.
Ready to find the best NG-22Z configuration for your factory?
📧 Email: jenney@gdnaimei.com
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🌐 Website: https://naigumattressmachine.com
