In today's competitive mattress industry, every second counts. Manual stacking not only slows down throughput but also introduces inconsistencies and safety risks. The NG-T2 Mattress Stacking Machine from NAIGU is engineered to transform your production line—with automation that boosts speed, accuracy, and reliability. Here’s how NG-T2 makes your workflow smoother and more profitable.
Seamless Integration: NG-T2 easily connects to upstream cutting, quilting, and lamination stations, creating a “lights-out” stacking cell.
Reduced Bottlenecks: Instead of pausing the line for manual restacking, the NG-T2 handles mattresses continuously—eliminating idle time.
High Throughput: Capable of stacking up to 300 mattresses per hour, it keeps pace with high-speed production lines.
Automatic Edge Detection: Built-in sensors detect mattress edges and corners, ensuring every layer is perfectly aligned.
Consistent Stack Height: Adjustable stack height settings (from 2 to 10 units) guarantee consistent bundle sizes for downstream wrapping or packaging.
Quality Assurance: Uniform stacks reduce packaging errors and rework, delivering a professional finish every time.
Minimal Manual Intervention: One operator can oversee multiple machines, reducing staffing needs by up to 60% compared to manual stacking.
Ergonomic Design: Pneumatic lifts and conveyor-fed loading eliminate heavy lifting, lowering the risk of workplace injuries.
Faster Training: Intuitive HMI with touchscreen controls and preset recipes make operator training a matter of hours, not days.
Multi-Size Compatibility: From twin to king-size mattresses—and thicknesses ranging 10 cm to 35 cm—the NG-T2 handles them all without hardware changeovers.
Adjustable Conveyor Speeds: Fine-tune the infeed and outfeed speeds to match different production requirements, preventing jams or misfeeds.
Future-Proofing: Modular design allows easy upgrades (e.g., additional stackers or smart-factory connectivity) as your line grows.
Compact Footprint: Compared to manual stacking stations, the NG-T2 occupies up to 40% less floor space, freeing room for other equipment or transit aisles.
Optimized Workflow Layout: By standardizing stack positions, the machine simplifies forklift pickup and packing operations.
Increased Output: With higher stacking consistency, downstream processes (wrapping, boxing, palletizing) run smoother—driving overall line efficiency gains of 20–30%.
Accessible Service Points: Slide-out panels and quick-release fittings make routine cleaning and maintenance fast and tool-free.
Predictive Alerts: Optional IIoT module sends real-time data on cycle counts, motor loads, and sensor status—so you can schedule downtime before issues arise.
24/7 Support: NAIGU's global service network ensures spare parts and technical assistance are never far away.
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