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How a Vietnamese Sofa Manufacturer Increased Output with NG-03M Semi-automatic Sofa Compression Machine |NAIGU

This case study explores how a Vietnamese sofa manufacturer successfully boosted its daily packing output by 150% using the NG-03M Semi-automatic Sofa Compression Machine. With fewer workers and faster turnaround, the company reduced shipping costs, improved efficiency, and gained new export clients across Southeast Asia and the Middle East.

Jun 23rd,2025 68 Lượt xem

Industry: Upholstered Sofa Manufacturing
Location: Binh Duong Province, Vietnam
Machine Used: NG-03M Semi-automatic Sofa Compression Machine
Installation Date: December 2024

🏭 Company Background

XYZ Sofa Ltd. is a mid-sized furniture exporter located in southern Vietnam. The company specializes in foam-filled and upholstered sofa sets targeted at Southeast Asian and Middle Eastern markets. With orders increasing steadily, their manual packing process became a serious bottleneck.

“Our teams were spending too much time and effort manually compressing sofas. It wasn’t scalable.”
— Ms. Linh, Factory Manager, XYZ Sofa Ltd.

💡 The Challenge

Before installing the NG-03M, the company relied entirely on manual compression and wrapping, which had several issues:

Inconsistent packaging size and pressure
Low packing speed (only ~60 sets/day)
High labor fatigue and risk of product damage
Increased shipping costs due to bulky packaging

🔧 The NAIGU Solution: NG-03M Semi-automatic Sofa Compression Machine

In late 2024, XYZ Sofa Ltd. chose the NG-03M Semi-automatic Sofa Compression Machine from NAIGU for its compact structure, easy operation, and cost-effectiveness — ideal for growing manufacturers.

Key features deployed:

Semi-automatic vertical compression system
Adjustable pressure settings for different sofa sizes
Integrated film wrapping frame
One-operator design

📊 Real Results After 60 Days

Metric	Before NG-03M	After NG-03M	Improvement
Daily Output	~60 sofas	150 sofas	+150%
Packing Staff	4 people	2 people	-50%
Average Packing Time per Unit	5 min	2 min	-60%
Container Utilization	~65% full	95% full	+46% more load per shipment

“With NG-03M, we nearly tripled our packing speed without expanding our team. It’s a great fit for mid-size factories like ours.”
— Ms. Linh, Factory Manager

🚚 Business Outcomes

Faster order fulfillment led to two new long-term contracts with furniture distributors in the UAE and Thailand
Reduced packaging-related complaints from buyers
Lowered shipping cost per sofa by up to 30%