Customer Case Study: How a Mattress Factory Boosted Packaging Efficiency with NG-51MS |NAIGU

In today's competitive mattress manufacturing industry, speed, consistency, and cost-efficiency in packaging are more critical than ever. This case study highlights how a mattress factory in Southeast Asia leveraged NAIGU's NG-51MS Automatic Mattress Film Packing Machine to streamline its final packaging process — reducing labor costs, minimizing film waste, and increasing output per hour.

Client Background

• Company Size: Medium-scale mattress manufacturer

• Location: Malaysia

• Daily Output: 300+ spring and foam mattresses

• Challenge: Manual film packaging was slow, inconsistent, and labor-intensive.

Key Challenges

1. Low Throughput
   Manual wrapping required 3 workers and averaged just 70 mattresses per hour.

2. High Labor Dependency
   Three full-time staff were assigned to the packaging area, increasing labor costs.

3. Material Waste
   Manual operations often led to overuse of film, increasing packaging cost per unit.

NG-51MS Solution

The NG-51MS is a high-speed, fully automatic mattress film packing machine designed to wrap, seal, and cut mattress film with precision. It supports various mattress sizes, materials, and heights.

Key Features:

• Servo motor-driven sealing blade for consistent, tight seams

• Auto-size detection for mattresses of varying dimensions

• Touchscreen PLC interface with recipe settings

• High-speed conveyor system for seamless production line integration

Measurable Results

Business Impact

• Doubled packaging speed, enabling faster delivery and higher daily capacity.

• Reduced labor needs significantly, allowing resource reallocation to QC and logistics.

• Lowered packaging material costs by more than 30% with optimized film use.

• Consistent, professional-looking packaging improved product presentation and reduced customer complaints related to damage during transport.

Conclusion

The NG-51MS helped this Malaysian mattress factory modernize its packaging line, boost efficiency, and reduce costs. With a return on investment in under 8 months, the machine quickly became one of the company’s most valuable assets in their production workflow.

Learn More

Interested in transforming your mattress packaging process? Contact NAIGU today or explore more automated solutions at https://naigumattressmachine.com/

📩Email: jenney@gdnaimei.com
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