In the global furniture export industry, efficiency in packing can determine whether a business stays ahead of its competitors. This case study reveals how one group of international furniture exporters revolutionized their packing process using the NG-11RS Automatic Cushion Tri-fold Wrapping Machine, achieving a remarkable 60% reduction in packing time while cutting operational costs and improving logistics efficiency.
The client is a well-established sofa and cushion exporter serving markets in Europe, South America, and Southeast Asia. With rising order volumes, their traditional manual packing methods were becoming a serious bottleneck in meeting shipping deadlines.
Slow Packing Process — Manual folding and wrapping were time-consuming.
High Labor Costs — Multiple workers were needed per packing station.
Inconsistent Packing Size — Irregular folds made container loading inefficient.
Shipping Inefficiency — Bulky packages reduced the number of units per shipment.
The NG-11RS Automatic Cushion Tri-fold Wrapping Machine is engineered to automate folding, compressing, and wrapping cushions for optimal shipping size.
Key Features:
Automatic Tri-fold Mechanism — Delivers consistent folds every time.
Compression Technology — Reduces volume without damaging cushions.
Integrated Wrapping System — Applies protective film automatically.
Adjustable Settings — Suitable for cushions of various sizes and densities.
Workflow Analysis — NAIGU engineers reviewed the client’s packing line.
Machine Installation — NG-11RS integrated seamlessly into the existing system.
Operator Training — Staff mastered the machine in under two days.
Full-scale Deployment — Production was running at full efficiency within one week.
| Metric | Before | After | Improvement |
|---|---|---|---|
| Packing Time per Unit | 5 minutes | 2 minutes | 60% faster |
| Workers Needed per Station | 3 | 1 | 66% reduction |
| Units per Container | 100 | 130 | 30% increase |
| Packing Consistency | Variable | Standardized | 100% consistent |
“With the NG-11RS, we’ve eliminated our packing bottlenecks. Our orders go out faster, our shipping costs are lower, and our packing quality is now perfectly consistent.”
— Operations Manager, International Furniture Exporter
📧 Email: jenney@gdnaimei.com
📱 WhatsApp/Phone: +86 13924835577
🌐 Website: https://naigumattressmachine.com