In the modern mattress manufacturing industry, efficiency and consistency are key to staying competitive. Many factories still rely on manual or partially automated packing processes, which can slow production and increase costs. This case study shows how one mattress factory improved its efficiency and output by introducing the NG-26C Semi-Automatic Mattress Film Packing Machine from NAIGU — achieving faster operations, lower labor requirements, and better product protection.
Before upgrading to the NG-26C, the factory used manual packing methods involving multiple operators and inconsistent film wrapping. Common issues included:
Low packing speed and unstable efficiency
Excessive use of packing film
Wrinkled or uneven sealing
High labor dependency
As the factory expanded its export business, these limitations led to rising costs and slower delivery times.
The NG-26C is designed to optimize mattress film wrapping with semi-automated precision.
By combining air compression, heat sealing, and automatic film feeding, it offers a reliable and consistent packing process suitable for various mattress types and sizes.
Key Features Include:
Semi-automatic operation with simple control panel
Adjustable film feeding system for different mattress dimensions
Fast sealing and smooth wrapping finish
Compact structure, easy to install and maintain
Compatible with multiple film materials
This makes it ideal for factories that want to enhance efficiency without fully automating the entire production line.
NAIGU’s technical team worked closely with the customer to install and calibrate the NG-26C.
Within a few days, operators were trained to use the control system and adjust settings according to mattress thickness and size.
After only one week of operation, the production team reported significant time savings and smoother workflow.
Three months after implementation, the factory achieved remarkable performance improvements:
| Performance Indicator | Before NG-26C | After NG-26C | Improvement |
|---|---|---|---|
| Packing Speed | 35 mattresses/hour | 55 mattresses/hour | +57% |
| Labor Demand | 4 workers | 2 workers | −50% |
| Film Consumption | High | Optimized | −18% |
| Packing Quality | Inconsistent | Uniform and tight | ✅ Improved |
With reduced manual work and faster film sealing, the factory was able to handle more export orders on time and reduce its overall packing cost per unit.
For factories transitioning from manual to semi-automatic systems, the NG-26C offers an ideal balance between cost efficiency, automation, and output stability.
It does not require a large-scale overhaul but delivers substantial gains in daily production performance.
This practical and durable machine has become one of NAIGU’s most popular models among small to medium-sized mattress factories worldwide.
The success of this project shows how upgrading to the NG-26C Semi-Automatic Mattress Film Packing Machine can dramatically improve factory efficiency, save labor, and enhance product quality.
By adopting smart semi-automation, mattress manufacturers can streamline their operations and stay competitive in a fast-evolving global market.
Looking to upgrade your mattress packing process?
NAIGU offers professional mattress packing solutions — from semi-automatic to fully automatic machines — tailored to your production goals.
📧 Email: jenney@gdnaimei.com
📱 WhatsApp/Phone: +86 13924835577
🌐 Website: https://naigumattressmachine.com
